Precision Zinc Die Casting Services (Zamak 3, 5, ZA-8)

Specializing in high-precision, thin-wall zinc components with superior chrome plating and surface finishing. ISO 9001 & IATF 16949 Certified Manufacturer.Contact Now!

Our Manufacturing Capabilities

From raw material to finished assembly, we provide a one-stop solution.

Zinc Alloys Selection

We utilize certified Zamak 3, Zamak 5, and ZA-8 alloys to ensure optimal strength, ductility, and plating performance.
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Mold Manufacturing

In-House Mold Making

Our expert engineering team designs and builds durable molds in-house, ensuring lower costs and faster lead times for your project.
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High-Pressure Die Casting

Equipped with advanced hot-chamber machines (30T-400T), we produce complex, thin-wall parts with minimal porosity.
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CNC machine drill

CNC Machining

For ultra-tight tolerances, we provide secondary drilling, tapping, and milling services to meet strict geometric specifications.
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Premium Surface Finishing

We specialize in high-end aesthetic finishes including Chrome Plating, Nickel, Powder Coating, and E-Coating with salt spray resistance.
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CMM

Quality Inspection

Strict quality control using CMM, Spectrometers, and X-Ray detection ensures every part meets ISO 9001 & IATF 16949 standards.
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Ready to Kickstart Your Project?

Send us your 3D drawings (STEP/IGES) today. Our engineers will provide a DFM analysis and competitive quote within 24 hours.
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Why Choose Zinc Die Casting?

Zinc alloys offer the ideal balance of mechanical strength, precision capabilities, and cost-effective tooling compared to aluminum and magnesium.

  • Complex Geometries

    Superior fluidity allows for thinner walls (down to 0.5mm) and tighter tolerances without secondary machining.

  • Superior Finishing

    The best substrate for plating. We achieve mirror-like Chrome, Nickel, and Powder Coating finishes easily.

  • Longer Tool Life

    Lower melting points mean zinc molds last up to 10x longer than aluminum molds, saving your tooling costs.

Industries We Serve

Delivering high-quality zinc components for global brands in critical sectors.

Your Trusted Zinc Die Casting Partner

With over 29 years of experience, we combine advanced hot-chamber technology with strict quality control to deliver defect-free parts

29 Years Experience
ISO 9001 / IATF 16949
50+ Million Parts/Year
honjenny factory

What Our Clients Say

Customer satisfaction is at the core of our business. We take pride in building long-term partnerships by consistently delivering defect-free zinc die casting parts on time.

“We had struggled with plating defects from other suppliers. This team delivered Zamak 5 parts with a flawless Chrome finish that passed our 48-hour salt spray test. Truly premium quality.”

David H.
Product Manager

“Their DFM support was outstanding. They suggested a slight design modification that reduced the part weight by 15% and extended the tool life, saving us significant costs in the long run.”

Sarah L.
Senior Mechanical Engineer

“Professional, responsive, and on time. From the initial T1 samples to mass production of 50,000 units, the consistency has been impressive. A reliable partner for high-volume orders.”

Michael R.
Supply Chain Director

Our Production Process

From design optimization to final delivery, we handle every step.

01

DFM & Tooling
We review your CAD files, optimize for die casting (DFM), and manufacture precision molds in-house.

02

Casting & Machining
High-speed hot chamber casting followed by precise CNC machining for critical dimensions.

03

Finishing & QA
Surface plating/coating, strict CMM inspection, and secure packaging for shipment.

Frequently asked questions

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Frequently asked questions

We minimize porosity by optimizing the runner and overflow design during the mold flow analysis phase. We also use advanced hot-chamber machines with precise pressure control and offer X-ray inspection to ensure internal structural integrity.

Zinc is the best substrate for plating. We ensure adhesion through strict pre-treatment and cleaning processes. We perform cross-cut adhesion tests and Salt Spray Tests (up to 72 hours) to guarantee corrosion resistance for outdoor or bathroom environments.

Zinc casting is highly precise. We can achieve “As-Cast” tolerances of ±0.05mm for most features. For critical dimensions requiring tighter limits (±0.01mm), we use our in-house CNC machining centers to ensure perfect fitment.

This is a major advantage of zinc. Because of zinc’s lower melting point, thermal shock is reduced. Our zinc molds typically last from 500,000 to 1,000,000 shots—up to 10 times longer than aluminum molds—reducing your long-term amortization costs.

We are flexible. We support low-volume pilot runs (e.g., 500-1,000 pcs) to help you launch your product. However, zinc die casting is most cost-effective at higher volumes (5,000+ pcs) due to the high speed of production.

Zinc’s high fluidity allows for incredibly thin walls. We can cast walls as thin as 0.5mm to 0.8mm, which helps reduce part weight and material cost while maintaining structural rigidity.

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Get in touch with us

Need a quick quote? Upload your drawings and we’ll get back to you within 24 to 48 hours.