Aluminum Die Casting Services
Honjenny manufactures custom aluminum die cast parts for lightweight housings, structural components, and heat-dissipation applications. Our process is built for complex aluminum parts that need stable dimensions from prototype review to batch production.Contact Now！
Aluminum Die Cast Parts We Manufacture
5G Communication Heat Sink Enclosure
Industrial High-Bay Light Heat Sink Housing
4K Monitor Enclosure
Motorcycle Aluminum Cavity Component
Industrial Connection Bracket
Robot Joint Components
Need Aluminum Die Cast Parts Made from Your Drawings?
Aluminum Die Casting Capabilities for Production Parts
Honjenny controls aluminum die casting projects through mold design, cold chamber HPDC, CNC secondary machining, surface treatment, and inspection. The process is used for complex aluminum parts that require lightweight structure, heat dissipation, and repeatable production dimensions.
CAE-Optimized Mold Design
Molds are designed with CAD/CAM according to customer drawings, parting lines, draft angles, machining allowances, and production volume. CAE-optimized gating and runner systems help improve filling stability and reduce porosity risk before tooling is released.
Cold Chamber HPDC for Aluminum Alloys
Aluminum die casting alloys such as ADC12 and A380 are melted and held at a controlled casting temperature based on alloy grade, part geometry, wall thickness, and mold design. The molten alloy is injected into a preheated steel die through a cold chamber HPDC process to fill complex cavities at high speed and pressure.
CNC Finishing for Functional Dimensions
CNC machining finishes sealing surfaces, threaded holes, positioning holes, mating faces, and GD&T control points. For suitable features, CNC machining tolerance can reach ±0.01 mm depending on part structure and inspection method.
Inside Honjenny’s Aluminum Die Casting Factory
Honjenny works with customers through visible production updates, real workshop photos, sample feedback, inspection records, and direct engineering communication.
How We Turn Your Drawing into Aluminum Die Cast Parts
Honjenny reviews your drawing before tooling, manufactures the die casting mold, produces trial samples, checks key dimensions, and then moves approved parts into batch production with machining, finishing, and inspection as required.
What Our Clients Say
Trusted by global partners, Honjenny delivers consistent quality, responsive communication, and reliable project execution in aluminum die casting.
“We struggled with inconsistent dimensions from our previous supplier, especially on thin-wall regions. Honjenny helped us stabilize the process and significantly reduced variation. Our mass-production reject rate finally became predictable.”
“We rarely got useful DFM advice from previous suppliers. Here, the engineers reviewed our drawings early and pointed out several risks we hadn’t noticed. That feedback saved us a lot of time during tooling.”
“Our project had been delayed for weeks because the tool couldn’t pass T1 elsewhere. After switching, the tool was corrected quickly and samples were approved without extra rounds. It helped us get the schedule back on track.”
How We Work With You
A clear three-step process that keeps projects efficient, predictable, and easy for you from the initial inquiry to final delivery.
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Frequently asked questions
Porosity is controlled through optimized gating design, stable die-casting parameters, vacuum venting where needed, and X-ray/CMM checks during sampling. We adjust the tool and process until the density meets your requirements.
We review your CAD during DFM and evaluate filling, cooling, and ejection conditions. Critical sections receive extra support through rib optimization, mold-flow simulation, and machining of tight areas after casting if required.
Honjenny commonly works with ADC12, A380, and other aluminum die casting alloys. Material selection depends on part strength, wall thickness, thermal performance, surface finish, corrosion resistance, and customer drawing requirements.
Many aluminum products fail because risks are not identified early.
Our engineers review your drawings before tooling, highlight potential casting issues, and provide practical DFM suggestions to prevent defects and reduce tooling iterations.
Yes. Honjenny supports shot blasting, anodizing, electroplating, polishing, PVD coating, electrophoretic coating, powder coating, and other finishes. The suitable finish depends on alloy, part geometry, cosmetic requirement, corrosion target, and testing standard.
