Precision Die Casting for Consumer Electronics

Empowering next-gen devices with ultra-thin, lightweight, and aesthetically perfect metal components. From prototypes to mass production, Honjenny delivers the fit and finish global tech brands demand.

Engineering the Future of Connectivity

In the fast-paced electronics market, speed and precision are non-negotiable. Honjenny combines high-pressure die casting with 5-axis CNC machining to produce complex housings that act as both structural chassis and thermal heat sinks.

Docking Station Housing

Docking Station Housing

Sleek aluminum enclosures designed for multi-port adapters. Features precision CNC milling for perfect port alignment (HDMI/USB/SD) and superior heat dissipation properties to ensure stable high-speed
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Custom Mechanical Keyboard Chassis

High-end aluminum chassis for custom keyboards. Highlights our cosmetic sandblasting and vibrant anodizing (Purple) capabilities, providing a heavy, premium typing feel.
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Precision Camera Body

Intricate die-cast housing for digital cameras, requiring exceptional dimensional stability for lens mounting and sensor alignment. Features precision CNC boring for optical pathways and a
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Aluminum Internal Chassis

Lightweight structural mid-frames with high stiffness-to-weight ratio. Finished with E-coating for durability and precise CNC machining for screen mounting.
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Integrated Heat Sink Housing

A complex aluminum die casting featuring integrated cooling fins for thermal management. Includes precision CNC machining of I/O ports (HDMI, USB) for a perfect connector
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Wearable Device Bezels

High-precision Zinc alloy casting for smartwatches. Features mirror-polishing and PVD plating (Gold/Rose Gold) to achieve a premium, jewelry-like aesthetic suitable for skin contact.
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Why Metal Matters in Electronics

Replacing plastic with Honjenny die castings offers superior performance.
  • Thermal Management

    High-performance chips generate heat. Our Aluminum die castings (ADC12/AlSi10Mg) serve as integrated heat sinks, dissipating heat 10x faster than plastic to protect sensitive processors.

  • EMI/RFI Shielding

    In a wireless world, signal integrity is key. Our metal housings provide natural EMI shielding, protecting internal circuits from interference without the need for conductive paints.

  • Cosmetic Perfection

    In a wireless world, signal integrity is key. Our metal housings provide natural EMI shielding, protecting internal circuits from interference without the need for conductive paints.

Trusted by Tech Innovators

See how we help brands launch successful products.

Jason B.

Lead Mechanical Engineer

“The challenge with our new smart home hub was getting a consistent anodized finish on a high-volume aluminum part. Honjenny optimized the alloy composition and the CNC process, delivering a surface quality that exceeded our ID team’s expectations.”

Michael L.

Product Manager

“Thermal management is critical for our high-speed docking stations. Honjenny provided an aluminum housing that dissipates heat effectively, and their CNC precision ensures every HDMI and USB port aligns perfectly with our PCB.”

Sarah O'Connor

Director of Engineering

“For our pro-grade camera bodies, dimensional stability is non-negotiable. Honjenny delivered die-cast housings with exceptional flatness and bore precision, ensuring our sensors and lenses align perfectly without calibration issues.”

Chris Ma

Lead Industrial Designer

“For our premium smartwatch line, the finish has to be jewelry-grade. Honjenny mastered the polishing and PVD coating process for our Zinc alloy bezels. The parts look stunning and are durable enough for daily wear—zero cosmetic defects in the last three batches.”

Scalable Manufacturing for Electronics

Consumer electronics product cycles are short and demand surges can be sudden. Honjenny operates 24/7 with automated robotic die casting cells and CNC lines. We offer:

  • Rapid Prototyping: Soft tooling options to get T1 samples in as little as 2 weeks.

  • High Capacity: Capable of delivering 500k+ units per month.

  • Strict QC: Automated vision systems to detect cosmetic defects on every single part.

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Component Showcase

FAQs

We know appearance is everything in electronics. Honjenny implements strict visual inspections under controlled lighting to ensure parts are free from scratches, dents, or flow marks. We also use professional tools to guarantee the color matches your sample perfectly every time.

We support your R&D speed! For design verification, we can deliver CNC or 3D printed prototypes in as little as 24 hours. This allows you to test fit and function immediately before investing in mass production molds.

To help you save space and weight, we can achieve wall thicknesses as low as 0.4mm for Zinc and 0.5mm for Aluminum. We use high-speed injection technology to ensure the parts are fully filled and strong, even at these thin gauges.

Yes. Aluminum cases act as natural heat sinks. By switching from plastic to Honjenny’s aluminum die casting, you can dissipate heat significantly faster, protecting your processors and batteries from overheating during high-performance tasks.

We don’t rely on casting alone. We use secondary CNC machining to cut the port openings and screw holes. This ensures tolerances within ±0.02mm, so your connectors and PCBs fit perfectly without any gaps or misalignment.

 It depends on your goal. If you want a heavy, premium feel (like a luxury watch) with a shiny finish, choose Zinc. If you need a lightweight part that handles heat well (like a laptop or drone), Aluminum is the better choice.

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